催化燃燒工藝說明-淄博玖齊環(huán)?？萍加邢薰?/title> <link rel="stylesheet" type="text/css" href="/skins/575621/css/style.css"/> <script type="text/javascript" src="/skins/575621/js/jquery.pack.js"></script> <script type="text/javascript" src="/skins/575621/js/jquery.SuperSlide.js"></script>  <script language="javascript" type="text/javascript"> var nav= '5'; </script>  <link rel="shortcut icon" href="/skins/575621/favicon.ico"> <script type="application/ld+json"> { "@context": "https://ziyuan.baidu.com/contexts/cambrian.jsonld", "@id": "http:///Article-518303.html", "title": "催化燃燒工藝說明", "pubDate": "2019-01-12T23:50:08", "upDate": "2019-01-12T23:50:08" }</script> <script language="javaScript" src="/js/JSChat.js"></script><script language="javaScript">function ChatBoxClickGXH() { DoChatBoxClickGXH('http://chat.hbzhan.com',585801) }</script><script>!window.jQuery && document.write('<script src="https://public.mtnets.com/Plugins/jQuery/2.2.4/jquery-2.2.4.min.js">'+'</scr'+'ipt>');</script><script 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催化燃燒工藝說明</span> </div> <div id="iwg0qo0g" class="right_content"> <div id="iwg0qo0g" class="art-cont"> <h1 class="art-title">催化燃燒工藝說明</h1> <div id="iwg0qo0g" class="art-info"> 　　點擊次數(shù)： 2483次 </div> <div id="iwg0qo0g" class="art-body"> <p>催化燃燒工藝說明<span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">：此廢氣屬于低濃度、大風量的廢氣。經(jīng)過比較，針對該公司的生產(chǎn)特點、規(guī)律及客戶所提供的相關(guān)資料，類比相關(guān)行業(yè)處理有機廢氣的方法，并結(jié)合本公司多年處理廢氣的經(jīng)驗，我公司欲采用干式過濾+吸附濃縮+催化燃燒脫附再生工藝來治理該公司的有機廢氣?，F(xiàn)設計一套吸附催化裝置對廢氣分別進行處理。</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">采用JQ-RCO型吸附催化一體化廢氣處理裝置，此裝置利用催化燃燒反應熱能脫附吸附在活性炭內(nèi)的有機溶劑，*解決使用蒸汽脫附產(chǎn)生廢水的二次污染問題。此工藝是目前*處理大風量、低濃度有機廢氣的成熟工藝。</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><strong><span style="color:#7f7f7f">裝置配置如下：</span></strong></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">吸附濃縮裝置：00000m3/hr×0臺/套；</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">催化燃燒裝置：0000m3/hr×0臺；</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">本裝置主要由廢氣管道、干式過濾器、活性炭吸附箱、電動調(diào)節(jié)閥門、催化凈化裝置、阻火器、排風機、電氣控制等部分組成。</span></span></span></p><h2><span style="font-family:黑體"><span style="font-size:14px"><strong><span style="color:#7f7f7f">1.2.工作原理</span></strong></span></span></h2><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">經(jīng)收集后的廢氣進入干式過濾器，祛除水霧及粉塵，保證活性炭的使用壽命，將符合吸附條件的廢氣送入活性炭吸附箱進行吸附凈化，凈化后的潔凈氣體由主排風機排入大氣中。吸附裝置配有備用吸附箱1只，當活性炭吸附接近飽和后通過控制閥門切換至催化燃燒脫附狀態(tài)；脫附再生系統(tǒng)采用在線脫附再生，即吸附過程為連續(xù)式處理工藝，在備用吸附裝置投入使用同時，飽和吸附箱則進行脫附工作，脫附后活性炭箱預備至下次循環(huán)使用。</span></span></span></p><h2><span style="font-family:黑體"><span style="font-size:14px"><strong><span style="color:#7f7f7f">1.3.工藝流程及說明</span></strong></span></span><span style="font-size:14px"> </span><span style="font-family:黑體; font-size:14px; text-align:center"> </span></h2><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">本裝置工藝流程為：預處理——吸附濃縮——解吸脫附——催化燃燒的工藝流程。</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">系統(tǒng)由4個活性炭吸附箱（3用1備），1個催化燃燒床構(gòu)成，將各條生產(chǎn)線中的所有排氣管合并連接引至凈化設備，各個支管上安裝一只手動調(diào)節(jié)閥，配比例調(diào)節(jié)；廢氣經(jīng)收集匯總后送入集氣箱，再將廢氣送入干式過濾器，干式過濾器能更為精細的祛除廢氣中的粉塵和漆霧，從而避免活性炭微孔被堵塞，延長活性炭的使用周期，活性炭吸附器接近飽和時，系統(tǒng)將自動切換到備用活性炭吸附箱（此時飽和活性炭吸附箱停止吸附操作），然后用熱氣流對飽和活性炭吸附箱進行解吸脫附，將有機物從活性炭上脫附下來。在脫附過程中，有機廢氣已被濃縮,濃度后的濃度較原濃度提高幾十倍，達2000mg/m3以上，濃縮廢氣送到催化燃燒裝置，后被分解成CO2與H2O排出。完成解吸脫附后，活性炭吸附器進入待用狀態(tài)，待其他活性炭吸附箱接近飽和時，系統(tǒng)再自動切換回來，同時對飽和活性炭吸附器進行解吸脫附，如此循環(huán)工作。后凈化后的潔凈氣體由主排風機排入大氣中。</span></span></span></p><h2><span style="font-family:黑體"><span style="font-size:14px"><strong><span style="color:#7f7f7f">1.4.技術(shù)特點</span></strong></span></span></h2><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">1) 整個系統(tǒng)設備實現(xiàn)了凈化、脫附過程自動化，與回收類有機廢氣凈化裝置相比，無須配備壓縮空氣等附加能源，運行過程不產(chǎn)生二次污染，設備投資及運行費用低；</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">2) 在活性炭吸附床前采用過濾器過濾小顆粒物，凈化效率高，確保吸附裝置的使用壽命。</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">3) 使用特殊成型的蜂窩狀活性炭作為吸附材料，由于其比重為條形活性炭纖維的8-10倍，再生前吸附有機溶劑可以達到活性炭總重量的25%，具有使用壽命長，吸附系統(tǒng)運行阻力低，凈化效率高等特點；</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">4) 設備占地面積小、重量較輕，吸附床濾料采用堆砌式結(jié)構(gòu)，裝填方便，更換容易；</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">5) 采用貴金屬鈀、鉑載在蜂窩狀陶瓷上作催化劑，具有阻力小，活性高，使用壽命長，分解溫度低，脫附預熱時間短，能耗低，穩(wěn)定性好等特點，當有機廢氣濃度達到2000mg/m3時，就可維持自燃。催化燃燒器的轉(zhuǎn)換效率高，性能穩(wěn)定。催化燃燒率達97%以上。</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">6) 利用余熱，節(jié)省能源。本裝置中活性炭的解吸脫附均以熱空氣作為解吸介質(zhì)，而此熱氣流均來自于系統(tǒng)內(nèi)催化燃燒后的余熱。脫附后的濃縮有機廢氣再進入催化燃燒器進行凈化處理，不需另加能源，運行費用大大降低。</span></span></span></p><p><span style="font-family:黑體"><span style="font-size:14px"><span style="color:#7f7f7f">7) 采用PLC控制系統(tǒng)，設備運行、操作過程實現(xiàn)自動化，運行過程安全穩(wěn)定、可靠。如催化燃燒加熱部分為自動，脫附過程為自動程序控制，脫附時由溫度信號反饋來實現(xiàn)脫附溫度自動控制。</span></span></span></p><h1> </h1> </div> <div id="iwg0qo0g" class="art-next"> <dl class="shangxia"> <dd>上一篇：<a href="/Article-518302.html">VOCs有機廢氣處理方法</a> </dd> <dd>下一篇：<a href="/Article-519359.html">打磨除塵柜的組成及原理</a> </dd> </dl> </div> </div> </div> </div> </div> </div> <div class="iwg0qo0g" id="clear"></div>  <div id="iwg0qo0g" class="g_ft f_fw"> <div id="iwg0qo0g" class="w1200 f_pr"> <div 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